überfahrschutz lkw | Heavy-duty 5-channel truck cable ramp
Red Line 5-channel heavy-duty cable ramp for trucks
Red Line 5-channel heavy-duty cable ramp for trucks
Red Line 5-55 Cable Bridge - Heavy-Duty 5-Channel System for 11.5 t Axle Loads
The Cable Guard Red Line 5-55 represents the premium solution for professional cable protection in areas with heavy vehicle traffic. This 5-channel system with 55×55 mm channels is specifically designed for industrial applications, construction sites and large-scale events where maximum load capacity and durability are required. With a axle load capacity of 11.5 tonnes, this cable bridge reliably protects your power and data cables even under extreme conditions.
- 5 extra-large channels (55×55 mm) for cables up to 55 mm diameter
- Maximum axle load capacity: 11,500 kg at 20°C
- Heavy-duty polyurethane construction with UV stabilization
- Large dog-bone connection system for secure assembly
- Compatible with Powerline QC single pole connectors (120 mm² cables)
- Dimensions: 910 mm length × 616 mm width × 74 mm height
- Weight: 20.5 kg per unit
- Slip-resistant surface with R11 rated tread pattern
- Non-conductive material for electrical safety
- Weather-resistant for permanent outdoor use
Technical Specifications and Material Properties
The Red Line 5-55 features a robust construction from high-grade polyurethane that combines exceptional durability with practical handling characteristics. The material's UV stabilization ensures long-term color fastness and material integrity even under continuous outdoor exposure. Each channel measures 55×55 mm, providing ample space for thick power cables, hydraulic hoses or bundled cable systems.
The large dog-bone connection system enables quick and secure assembly of multiple units while maintaining structural integrity under heavy loads. The system's design allows for flexible configuration of cable routes while preventing accidental disconnection. The integrated carrying handles on each unit facilitate transport and positioning, even in confined spaces.
- Material: Halogen-free polyurethane with UV stabilization
- Load capacity: 11,500 kg per axle at 20°C (temperature-dependent)
- Operating temperature: -40°C to +49°C
- Electrical properties: Non-conductive with 220 kV dielectric strength
- Surface: Slip-resistant tread pattern (R11 rating)
- Color: Red lids with black base for high visibility
Application Areas and Professional Use Cases
The Red Line 5-55 cable protection system is engineered for demanding professional environments where reliability and safety are paramount. Its exceptional load capacity makes it particularly suitable for:
Construction and Industrial Sites
On large construction projects, the Red Line 5-55 provides secure protection for temporary power distributions, welding cable systems and hydraulic lines. The system's 11.5 tonne axle load capacity allows unrestricted access for construction vehicles, cranes and heavy equipment while maintaining a safe working environment. The high-visibility color scheme ensures optimal recognition even in dusty or low-light conditions.
For industrial maintenance and shutdown periods, the cable bridges create safe passageways for service vehicles while protecting essential power and control cables. The non-conductive material provides additional safety when used near electrical installations or in potentially explosive atmospheres.
Large-Scale Events and Festivals
Event technicians and stage builders rely on the Red Line 5-55 for main power distributions, DMX cable runs and hydraulic systems at major outdoor events. The system's robust construction withstands continuous vehicle traffic from trucks, forklifts and stage transport systems. The 55 mm channel height accommodates thick power cables and multi-core control cables without compression.
At music festivals and open-air concerts, the cable bridges create safe access routes for emergency vehicles while protecting the complex cable infrastructure. The weather-resistant material ensures reliable performance throughout multi-day events, regardless of weather conditions. The slip-resistant surface provides secure footing for crew members working in all weather conditions.
Film and Television Productions
Location managers and grip teams utilize the Red Line 5-55 to protect power distributions and data cables on film sets with heavy vehicle traffic. The system's load capacity supports production trucks, lighting rigs and camera dollies while maintaining cable integrity. The large channels accommodate bundled cable looms and thick power cables required for high-wattage lighting systems.
Emergency Services and Disaster Relief
Fire departments and emergency services deploy the Red Line 5-55 for temporary power distributions at incident sites. The system's durability ensures reliable performance under extreme conditions, while the high-visibility colors enhance safety in emergency situations. The non-conductive material provides additional protection when used near damaged electrical infrastructure.
Product Advantages and Safety Features
The Red Line 5-55 offers numerous advantages that set it apart from standard cable protection systems:
- Exceptional load capacity: Supports vehicles up to 11.5 tonnes axle load, including trucks and heavy equipment
- Versatile channel size: 55×55 mm channels accommodate large diameter cables and hoses without compression
- Secure connection system: Large dog-bone connectors prevent accidental separation under load
- Enhanced visibility: High-contrast red/black color scheme for optimal recognition
- Slip-resistant surface: Special tread pattern provides secure footing in all weather conditions
- Electrical safety: Non-conductive material protects against electrical hazards
- Weather resistance: UV-stabilized material for permanent outdoor use
- Easy handling: Integrated carrying handles for convenient transport and positioning
- Modular system: Compatible with other Red Line products for flexible configurations
- Low maintenance: Durable material requires no special care or treatments
Assembly and Handling Instructions
For optimal performance and safety, follow these assembly and handling guidelines:
Site Preparation: Ensure the installation surface is flat, stable and free of debris. Avoid installing on uneven ground or soft surfaces that could compromise stability. For permanent installations, consider using the optional bolt-down kit for additional security.
Connection Process: Align the female connector of one unit with the male connector of the next. Apply downward pressure with your foot to securely lock the connection. For long runs, work from one end to the other to maintain alignment.
Cable Installation: Open the lids and arrange cables neatly within the channels. Ensure cables are not twisted or strained. For multiple cables in one channel, use cable ties to maintain organization and prevent movement.
Load Testing: Before allowing vehicle traffic, test the installation with a gradual load increase. Verify that all connections remain secure and no shifting occurs under weight.
Maintenance: Regularly inspect the cable bridges for damage or wear. Clean with mild detergent and water to remove dirt or debris. Store units flat in a dry, protected area when not in use.
Safety Considerations: Always use appropriate warning signs or barriers when installing in public areas. Ensure all personnel are aware of the cable routes and potential trip hazards. For vehicle traffic, use speed limit signs to prevent excessive speeds over the cable protection system.
System Compatibility and Accessories
The Red Line 5-55 integrates seamlessly with other Cable Guard products to create comprehensive cable protection systems:
- Corner pieces: RL5-55-LT (left turn) and RL5-55-RT (right turn) for 45° direction changes
- T-pieces: RL5-55-T for creating branch connections in cable routes
- End pieces: RL5-55-EP for safe termination of cable runs
- Transition pieces: For connecting to Red Floor systems or other channel sizes
- Reflective markers: Optional high-visibility reflectors for enhanced nighttime visibility
- Personalized lids: Custom branding options available for corporate identification
- Bolt-down kits: For permanent installations requiring additional security
For complete technical specifications and the full product range, download the Cable Guard Catalogue 2025 (PDF).
Buy Red Line Cable Ramp at allbuyone
Buy cable ramps at great prices from allbuyone - your supplier for event equipment in Munich. We offer competitive cable ramp prices and personal advice for your optimal cable protection! Delivery of the Red Line cable ramp within 24 hours available upon request. allbuyone - great prices, fast shipping. For more information about the product and its availability, call 089 -122 89 06 22
Download STEP file for CAD applications here.